TripleHard® Replaces Hexavalent Chromium – For Good

Cr(VI) is done. TripleHard® is the first proven, safe and high-performance Cr(III) coating for the heavy industry – and it’s ready now

Trivalent Chromium (Cr(III)) is not a new invention. It has long been recognized as a safer and more environmentally friendly alternative to hexavalent chromium (Cr(VI)). So why hasn’t it been adopted in heavy industry?

The reason is simple: Cr(III)-based coatings have failed to meet the extreme technical demands of heavy-duty applications. Lower corrosion resistance, reduced hardness, limited coating thickness and uniformity, and a lack of long-term field data have held Cr(III) back – until now.

Savroc’s TripleHard® coating changes everything. It is the first Cr(III)-based solution to meet the performance, regulatory, and economic requirements of the heavy equipment industry. Field trials show a dramatic increase in hydraulic cylinder service life – from 2 months to 34 months – while reducing emissions by up to 94% per application annually.

Better for the Environment – and Your Business
 Cr(VI)-based coating are effective, but they come with high emissions, serious health risks, and increasing regulatory pressure. Producing a single 100 kg hydraulic cylinder creates a carbon footprint of approximately 204 kg carbon dioxide emissions with 64% coming from raw materials. When component lifespan increases 17-fold, the need for frequent replacements vanishes – and emissions drop accordingly.
 
The reason Cr(III) failed before – and how we fixed it
Despite its safety benefits, Cr(III) has faced major technical hurdles:
  • Lower corrosion resistance (depending on alloy and process)
  • Reduced hardness
  • Limitations in coating thickness and uniformity
  • Lack of long-term field data in critical applications

TripleHard® overcomes all of these:

  • Hardness up to 1500 HV
  • Uniform coating thickness up to 150 µm
  • Corrosion resistance up to 1000 hours in salt spray (NSS) testing
  • Nanostructured Cr-C-Fe-Ni alloy combining wear resistance and toughness
  • Proven field performance in extreme mining conditions
Field-Proven Results

Savroc and Metropolia University of Applied Sciences’ joint field trials proved no Cr(III) had achieved before when compared to Cr(VI):

  • Cylinder lifespan extended from 2 month (hexavalent chromium level) to 34 months
  • Annual carbon dioxide emissions reduced by up to 1150 kg per application
  • No structural modifications required to cylinders

This is no longer a lab concept. It is a real-world solution – field-proven, scalable, and ready for industry-wide adoption.

Read the full engineering thesis published on Theseus.fi, detailing the field testing, carbon footprint analysis, and regulatory implications of the TripleHard® coating.

Regulation isn’t waiting – and neither should you

EU legislation such as REACH and the Carcinogens Directive mandates the phase-out of hexavalent chromium as soon as viable alternative exists. With TripleHard®, that threshold has been met. Continued use of hexavalent chromium is not only a regulatory risk – in many applications, it is already non-compliant.

By 2028, all derogations will be removed under the ECHA proposal. But the real deadline is much sooner: supply chain pressure, reputational risk, and increasing authorization costs are already forcing the transition.

The Business Case is Clear

TripleHard® doesn’t just meet performance and compliance standards – it also makes financial sense:

  • Lower CAPEX and OPEX (fewer chemicals, simpler process)
  • Improved financing and insurance terms
  • Enhanced ESG profile – a growing factor in tenders and investment decisions

Initial plating equipment upgrades typically pay for themselves in 1-2 years, especially for SMEs supported by EU green financing instruments.

TripleHard® is Ready – Are You?

Savroc has removed the final barrier to Cr(III) adoption in heavy-duty applications. With TripleHard®, companies no longer have to choose between performance and responsibility – they can have both.

The technology is proven. The benefits are clear. The time to act is now.

→Contact us to start your transition to a Cr(VI)-free future.

Like this article?

Share on Facebook
Share on Twitter
Share on Linkedin
Share via email